Eroz Environ Engineer Private Limited
Eroz Environ Engineer Private Limited
South Model Gram, Ludhiana, Punjab
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Lead Smelting Recycling Furnace

Lead Smelting Recycling Furnaces, used for smelting recycling of secondary lead derived from used lead acid scrap batteries and they are available in following forms of furnaces:

1. Rotary Furnace oil fired of capacity 2 ton per batch time for lead recycling plant.
2. Rotary Furnace oil fired of capacity3 ton per batch time for lead recycling plant.
3. Rotary Furnace oil fired of capacity5 ton per batch time for lead recycling plant.
4. Rotary Furnace oil fired of capacity7.5 ton per batch time for lead recycling plant.
5. Rotary Furnace oil fired of capacity10 ton per batch time for lead recycling plant.
6. Single Mini Blast Furnace wooden coke fired for lead recycling smelting with single oven
7. Double Mini Blast Furnace wooden coke fired for lead recycling smelting plant with dual oven
8. Horizontal Fix Axis Rotary Furnace (HRF)
9. Universal Tilting Rotary Furnace (UTRF)

Mini Blast Furnace For Lead Recycling Plant

Mini Blast Furnace For Lead Recycling Plant
  • Mini Blast Furnace For Lead Recycling Plant
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Approx. Price: Rs 15 Lakh / Piece

Product Details:

Minimum Order Quantity1 Piece
Melting MaterialLEAD

Mini Blast Furnace for Lead Recycling Plant

A Mini Blast Furnace (commonly known as Mandir Bhatti or Shahi Bhatti) is a
1. Simple, time-tested and widely used system
2. Produce secondary lead in India and many other countries.
3. It is the most basic of all furnaces and a production system based on this technology has certain distinct characteristics such as:

a. Low Project Capital Cost
b. Low Energy Cost (wooden coke fired)
c. Easy to install
d. Easy to operate & maintain
e. Production of low Antimony Lead (soft lead) at low temperature

Generates high pollution

The Blast Furnace itself is a:

1. Modified blast furnace

2. Consists of a brick lined structure with fire brick oven in the midst and a metal Exo-skeletal structure outside.

3. Raw material and coke fuel is charged manually through the side metal doors fitted in the brick structure and air is provided from the FD fans provided at the back of the brick structure.

4. Molten metal & slag is tapped at the pits made in front of the brick structure and flue gases are sucked from the top of the brick structure which is provided with a metallic hood.

5. A typical Double Oven Mini Blast Furnace has the following standard sizes & specifications:

a. Outside Dimensions of Brick Structure: 2400mm L x 1900mm W x 2400mm H
b. No. of Ovens: 2 Nos.
c. Oven Size - Top Dia: 600mm x Bottom Dia: 250mm x Depth 650mm
d. No. of FD Fans: 2 Nos. (1 for each oven)
e. FD Fan Capacity: 300cmh at 250mm of WG
f. No. of Charging Doors: 2 Nos. (1 for each oven)
g. Charging Door Dimensions: 1100mm H x 650mm W

Advantages

1. No consumables used other than Wooden Coke which is also used as Fuel
2. Low Power Consumption
3. Produces low Antimony Lead suitable for soft lead purposes
4. Pollution can be controlled with minimum fugitive emissions
5. Easy to install, operate & maintain

Disadvantages

1. Cannot recover 100% lead in the first operation
2. Subsequent recovery of lead after first recovery consumes higher coke & manpower.
3. Equipment cannot be scaled up for higher production capacities.

Air Pollution Control System for Mini Blast Furnace

Various types of lead present in used batteries, plates and paste of lead oxide are charged in the furnace. In addition to these, certain compounds of sulphur are also present in the batteries. When this material is heated in the presence of carbon, lead oxide is converted to lead. This conversion along with burning of fuel generates flue gases and fumes containing dust, dirt, oxides of lead, lead particles and other impurities etc.

Hence, to meet various goals of maintaining employees' health, for factory environments as well as regulatory requirements, it becomes imperative to get high end Air Pollution Control Systems to be installed with the Mini Blast Furnaces.

Characteristics of Air Pollution generated in Mini Blast Furnace

1. Dust: 8000-15000 mg / Nm3
2. Temperature: 100-120oC
3. Gases: Traces of NOx, SO2 and CO

Selection of Technology for Air Pollution Control System

Based on the parameters and the standards mentioned, the following technology is adopted for Air Pollution Control System in Mini Blast Furnace:

  • Gravity Chamber
  • Involute Cyclone
  • Pulse Jet based Bag House Filtration System
Details of Air Pollution Control Device

1. Duct and Bends
2. Gravity Chamber
3. Involute Cyclone
4. Bag Filtration System
5. ID Fan
6. Stack (Chimney)
7. Wet Scrubber for Air Pollution Control Device

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Additional Information:

  • Item Code: MBFLRP1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: Nhava Sheva Port Mumbai
  • Delivery Time: 90 Days
  • Packaging Details: Export Worthy Packing at Extra cost
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Rotary Furnace for Lead Recycling Plant

Rotary Furnace for Lead Recycling Plant
  • Rotary Furnace for Lead Recycling Plant
  • Rotary Furnace for Lead Recycling Plant
  • Rotary Furnace for Lead Recycling Plant
  • Rotary Furnace for Lead Recycling Plant
Get Best Quote
Approx. Price: Rs 35 Lakh / Pieces

Product Details:

Minimum Order Quantity1 Pieces
Material Loading Capacity1500-3000 kg, 3000-5000 kg, >5000 kg
Melting MaterialLEAD

Rotary Furnace for Lead Recycling Plant

The Rotary Melting Furnace is a very flexible and universal equipment used for recycling many non ferrous metals. It is the major lead production technology used in India and many other countries for Secondary Lead Production. A lead production system based on this technology has certain distinct characteristics such as:

  • Equipment scalable for installing higher capacities
  • Recovers all lead in one production cycle
  • Plates & powder from scrap battery as well as slag from Mini Blast Furnace can be used as raw material
  • Requires addition of certain consumables
  • Can be fired with various fuels
  • Generates high Pollution both as Flue Gases & Fugitive Emissions

It is a Rotary kiln in the form of a metallic cylinder with conical sides on both ends. Mild steel plate is used for construction of this shell and its thickness varies depending upon the capacity of the equipment. This shell is rotated on its own axis at 1-2 rpm. For this purposes tyres (also called riding rings) are fitted on the shell. These are fabricated from MS squares or flats, machined for a smooth finish. These tyres ride on steel rollers which are again machined finely. These rollers are fitted on a robust MS structural frame and driven by a gear & motor arrangement. The shell is lined inside with insulation and fire bricks of suitable Alumina content.

Conical ends of the furnace are open on both sides. The furnace is charged with Raw material along with additives from the front end. This side is provided with a movable door on which a burner is mounted. The burner can be a conventional one or a fully automatic one depending upon the fuel used. At the other end, an exhaust block lined with refractory bricks is provided. A tapping hole is provided in the center of the shell from where molten metal & slag are discharged. Flue gases generated are sucked from the exhaust block side of the furnace.

A typical 3.0 TpB Rotary Furnace has the following standard sizes & specifications :

  • Outside dimensions of the Rotary
  • Shell dia : 2075mm
  • Shell length : 2500mm
  • Total length : 4500mm
  • Charging dia : 450mm
  • Exhaust side dia : 450mm
  • Refractory thickness : 200mm
  • Fuel : Furnace Oil
  • Burner : Model 4 A Make: Wesman with complete assembly
  • FD Fan capacity : 550 cmh at 44mm of WG
  • Gear Box in drive : 8”, 1:40 Ratio
  • Motor in drive : 15.0 HP x 960 RPM
  • Structure used for base : ISMC 250 x 80

Process Details of a typical 3.0 TpB Rotary Furnace

  • Raw material charged : 3000 kgs/ Batch
  • Total additive chemicals charged : 400-500 kgs/ Batch
  • Rotational speed : 1-2 RPM
  • Fuel used : Furnace Oil
  • Calorific value of fuel used : 8600 kCal/ kg.
  • Fuel consumed : 30-40 lt/ hr.
  • Air provided for process : 550 cmh
  • Lead produced : 9000-10000 kg/day (for Raw Material feed of 12-15 TpD;
  • raw material being lead powder and plates)
  • Flue gas generation : 15000 cmh

Advantages

  • Recovers 100% lead in the first operation.
  • Slag produced is lead free.
  • Equipment can be scaled up for higher production capacities.

Disadvantages

  • Many chemicals are required for operation.
  • High power consumption.
  • Difficult to produce low Antimony lead suitable for soft lead purposes.
  • Fugitive Emissions need to be captured in addition to flue gases.
  • Need skilled operators and careful maintenance.

Details of Equipments allow with Functions

Rotary Furnace

Duct & Bends

Gravity Chamber

Involute Cyclone

Bag Filtration System

ID Fan

Stack (Chimney)

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Additional Information:

  • Item Code: RFLRP1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: Nhava Sheva Port Mumbai
  • Delivery Time: 90 Days
  • Packaging Details: Export Worthy Packing at Extra cost
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Blast Furnace For Small Scale Lead Recycling Unit

Blast Furnace For Small Scale Lead Recycling Unit
  • Blast Furnace For Small Scale Lead Recycling Unit
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Approx. Price: Rs 10 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Melting MaterialLEAD

Blast Furnace For Small Scale Lead Recycling Unit. These blast furnace are also called coke fired furnaces and are available in forms of:

1. Single Mini Blast furnace for production of Lead ingot upto 50 MT per month.
1a. This furnace comes with two ovens (only one operational at a time)
2. Double Mini Blast furnace for production of Lead Ingots upto 100 MT per month.
2a. This furnace comes with two ovens (both operational at a time)
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Additional Information:

  • Item Code: BFSSLR1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
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Mini Blast Furnace For Recycling of Scrap Batteries

Mini Blast Furnace For Recycling of Scrap Batteries
  • Mini Blast Furnace For Recycling of Scrap Batteries
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Approx. Price: Rs 15 Lakh / Piece

Product Details:

Minimum Order Quantity1 Piece
Melting MaterialLEAD

Mini Blast Furnace for Lead Recycling Plant

A Mini Blast Furnace (commonly known as Mandir Bhatti or Shahi Bhatti) is a
1. Simple, time-tested and widely used system
2. Produce secondary lead in India and many other countries.
3. It is the most basic of all furnaces and a production system based on this technology has certain distinct characteristics such as:

a. Low Project Capital Cost
b. Low Energy Cost (wooden coke fired)
c. Easy to install
d. Easy to operate & maintain
e. Production of low Antimony Lead (soft lead) at low temperature

Generates high pollution

The Blast Furnace itself is a:

1. Modified blast furnace

2. Consists of a brick lined structure with fire brick oven in the midst and a metal Exo-skeletal structure outside.

3. Raw material and coke fuel is charged manually through the side metal doors fitted in the brick structure and air is provided from the FD fans provided at the back of the brick structure.

4. Molten metal & slag is tapped at the pits made in front of the brick structure and flue gases are sucked from the top of the brick structure which is provided with a metallic hood.

5. A typical Double Oven Mini Blast Furnace has the following standard sizes & specifications:

a. Outside Dimensions of Brick Structure: 2400mm L x 1900mm W x 2400mm H
b. No. of Ovens: 2 Nos.
c. Oven Size - Top Dia: 600mm x Bottom Dia: 250mm x Depth 650mm
d. No. of FD Fans: 2 Nos. (1 for each oven)
e. FD Fan Capacity: 300cmh at 250mm of WG
f. No. of Charging Doors: 2 Nos. (1 for each oven)
g. Charging Door Dimensions: 1100mm H x 650mm W

Advantages

1. No consumables used other than Wooden Coke which is also used as Fuel
2. Low Power Consumption
3. Produces low Antimony Lead suitable for soft lead purposes
4. Pollution can be controlled with minimum fugitive emissions
5. Easy to install, operate & maintain

Disadvantages

1. Cannot recover 100% lead in the first operation
2. Subsequent recovery of lead after first recovery consumes higher coke & manpower.
3. Equipment cannot be scaled up for higher production capacities.

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Additional Information:

  • Item Code: MBFRSB1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: PACKING WILL BE EXPORT WORTHY AND AT EXTRA COST
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Rotary Furnace 7.5 Ton Input Cap For Lead Smelting Plant

Rotary Furnace 7.5 Ton Input Cap For Lead Smelting Plant
  • Rotary Furnace 7.5 Ton Input Cap For Lead Smelting Plant
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Approx. Price: Rs 30 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Max Temperature (degree Celsius)500-1000
Melting MaterialLEAD

Rotary Furnace 7.5 Ton Input Capacity for Lead Smelting Plant
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Additional Information:

  • Item Code: RFLR1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKAGING AT EXTRA COST
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Single Mini Blast Furnace For Lead Recycling Plant

Single Mini Blast Furnace For Lead Recycling Plant
  • Single Mini Blast Furnace For Lead Recycling Plant
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Approx. Price: Rs 10 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Melting MaterialLEAD

Single Mini Blast Furnace For Lead Recycling Plant is a traditional furnace popularly known as Mandir Bhatti and works on continuous basis.

1. It is very popular in small scale sector.
2. Scrap battery plates and Lead powder is used as main raw material.
3. Raw material in furnace is mixed with soft coke as reducing agent and for heating of material to attain desired temperature.
4. After attaining desired temperature molten metal flowing from bottom of furnace is collected in a pit.
5. This furnace is provided with 2 ovens in which one oven is working at a time.
5. Air Pollution Control Device consisting of Gravity chambers, Involute cyclone, bag filtration system along with ID fan and stack is provided with Mini blast furnace.
6. This Air pollution control device controls the pollution generated from Mini blast furnace.
7. This type of furnace is recommended for small scale units those are interested to produce lead upto 60 MT/month.
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Additional Information:

  • Item Code: SMBFLRP1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA PORT MUMBAI
  • Production Capacity: 60 MT LEAD INGOTS PER MONTH
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
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Lead Melting Furnace

Lead Melting Furnace
  • Lead Melting Furnace
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Approx. Price: Rs 25 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Melting MaterialLEAD

Lead Melting Furnace or Lead Rotary furnace, an Engineering device or equipment applied by various Lead Recycling industries.

1. This is a mechanized furnace which works in a batch process.

2. Lead scrap taken out from waste car batteries or any other source is smelted or recycled to remove impurities from it and get its pure form.

3. Heating is done for 3-4 hours with the help of furnace oil or natural gas fired burner with rotation of 1 to 2 RPM.

4. Lead metal in molten state is collected into jumbo ingots. Slag is removed after processing of 3-4 batches.

5. Processing in rotary furnace is done at high temperature and therefore it is operated continuously for long period of time.
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Additional Information:

  • Item Code: LMF1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
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Blast Furnace

Blast Furnace
  • Blast Furnace
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Approx. Price: Rs 15 Lakh / Unit
Blast Furnace machine or equipment for lead smelting recycling plant:

1. Required in lead recycling process for smelting of impure lead.
2. Run in batch timing for lead smelting process.
3. Wooden Coke fired furnace
4. Available in different input capacities as below
a. Single Mini Blast furnace with 2 ovens (one operational at a time) for lead smelting
b. Double Mini Blast furnace with 2 ovens (both operational at a time) of capacity for lead smelting
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Additional Information:

  • Item Code: BFLRP1
  • Minimum Order Quantity: 1 Unit
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
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Blast Furnace for Lead Smelting Recycling

Blast Furnace for Lead Smelting Recycling
  • Blast Furnace for Lead Smelting Recycling
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Approx. Price: Rs 15 Lakh / Unit
Blast Furnace machine or equipment for lead smelting recycling plant:

1. Required in lead recycling process for smelting of impure lead.
2. Run in batch timing for lead smelting process.
3. Wooden Coke fired furnace
4. Available in different input capacities as below
a. Single Mini Blast furnace with 2 ovens (one operational at a time) for lead smelting
b. Double Mini Blast furnace with 2 ovens (both operational at a time) of capacity for lead smelting
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Additional Information:

  • Minimum Order Quantity: 1 Unit
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Double Mini Blast Furnace For Lead Recycling Plant

Double Mini Blast Furnace For Lead Recycling Plant
  • Double Mini Blast Furnace For Lead Recycling Plant
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Approx. Price: Rs 15 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Max Temperature (degree Celsius)500-1000
Melting MaterialLEAD

A Mini Blast Furnace (commonly known as Mandir Bhatti or Shahi Bhatti) is a simple, time-tested and widely used system to produce secondary lead in India and many other countries. It is the most basic of all furnaces and a production system based on this technology has certain distinct characteristics such as:

  1. Low Project Capital Cost
  2. Low Energy Cost ( wooden coke fired)
  3. Easy to install
  4. Easy to operate & maintain
  5. Production of low Antimony Lead (soft lead) at low temperature
  6. Generates high pollution.

A typical Double Oven Mini Blast Furnace has the following standard sizes & specifications:

  1. Outside Dimensions of Brick Structure : 2400mm L x 1900mm W x 2400mm H
  2. No. of Ovens : 2 Nos.
  3. Oven Size: Top Dia : 600mm, Bottom Dia : 250mm, Depth : 650mm
  4. No. of FD Fans : 2 Nos. (1 for each oven)
  5. FD Fan Capacity : 300cmh at 250mm of WG
  6. No. of Charging Doors : 2 Nos. (1 for each oven)
  7. Charging Door Dimensions : 1100mm H x 650mm W

Process Details for a typical Double Mini Blast Furnace:

 

  1. Raw Material Charged : 700-800 kg/ hr.
  2. Fuel used : Wooden Coke
  3. Calorific Value of Fuel used : 4000-5000 kCal/ kg.
  4. Fuel Consumed : 70-75 Kg/hr
  5. Air Provided for Process:  300 cmh
  6. Lead Produced (1st charge): 300-350 kg/hr
  7. Flue Gas Generation: 8000-9000 cmh
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Additional Information:

  • Item Code: DMBFLRP1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKAGING EXTRA COST
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Dual Oven Furnace For Lead Recycling Plant

Dual Oven Furnace For Lead Recycling Plant
  • Dual Oven Furnace For Lead Recycling Plant
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Approx. Price: Rs 15 Lakh / Unit
Dual Oven Furnace or very well known as Blast Furnace machine or equipment for lead smelting recycling plant:

1. Required in lead recycling process for smelting of impure lead.
2. Run in batch timing for lead smelting process.
3. Wooden Coke fired furnace
4. Available in two different forms as below:
a. Single Mini Blast furnace with 2 ovens (one operational at a time) for lead smelting recycling
b. Double Mini Blast furnace with 2 ovens (both operational at a time) of capacity for lead smelting recycling
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Additional Information:

  • Item Code: DOFLRP1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Unit
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
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Furnace For Lead Recycling

Furnace For Lead Recycling
  • Furnace For Lead Recycling
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Approx. Price: Rs 10 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Melting MaterialLEAD

Rotary Furnace for Lead Recycling Plant

A. The Rotary Melting Furnace is a very flexible and universal equipment used for recycling many non ferrous metals. It is the major lead production technology used in India and many other countries for Secondary Lead Production. A lead production system based on this technology has certain distinct characteristics such as:

  • Equipment scalable for installing higher capacities
  • Recovers all lead in one production cycle
  • Plates & powder from scrap battery as well as slag from Mini Blast Furnace can be used as raw material
  • Requires addition of certain consumables
  • Can be fired with various fuels
  • Generates high Pollution both as Flue Gases & Fugitive Emissions

B. It is a Rotary kiln in the form of a metallic cylinder with conical sides on both ends. Mild steel plate is used for construction of this shell and its thickness varies depending upon the capacity of the equipment.

C. This shell is rotated on its own axis at 1-2 rpm. For this purposes tyres (also called riding rings) are fitted on the shell. These are fabricated from MS squares or flats, machined for a smooth finish.

D. These tyres ride on steel rollers which are again machined finely. These rollers are fitted on a robust MS structural frame and driven by a gear & motor arrangement.

E. The shell is lined inside with insulation and fire bricks of suitable Alumina content.

F. Conical ends of the furnace are open on both sides. The furnace is charged with Raw material along with additives from the front end.

G. This side is provided with a movable door on which a burner is mounted. The burner can be a conventional one or a fully automatic one depending upon the fuel used.

H. At the other end, an exhaust block lined with refractory bricks is provided. A tapping hole is provided in the center of the shell from where molten metal & slag are discharged.

I. Flue gases generated are sucked from the exhaust block side of the furnace.

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Additional Information:

  • Item Code: FLR1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
Yes! I am interested
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Heating Furnace

Heating Furnace
  • Heating Furnace
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Approx. Price: Rs 30 Lakh / Unit
Heating Furnace or Rotary Furnace heated with burner or equipment for lead smelting recycling plant:

1. Required in lead recycling process for smelting of impure lead.
2. Run in batch timing for lead smelting process.
3. Assembled with diesel oil fired burner
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Additional Information:

  • Item Code: HF1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Unit
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
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Lead Refining Rotary Furnace

Lead Refining Rotary Furnace
  • Lead Refining Rotary Furnace
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Approx. Price: Rs 20 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Material Loading Capacity1500-3000 kg, 3000-5000 kg, >5000 kg
Melting MaterialLEAD

Rotary Furnace machine or equipment for lead smelting recycling plant:

1. Required in lead recycling process for smelting of impure lead.
2. Run in batch timing for lead smelting process.
3. Available in different input capacities as below
a. Rotary furnace of capacity 2 ton per batch for lead smelting
b. Rotary furnace of capacity 3 ton per batch for lead smelting
c. Rotary furnace of capacity 5 ton per batch for lead smelting
d. Rotary furnace of capacity 7.5 ton per batch for lead smelting
e. Rotary furnace of capacity 10 ton per batch for lead smelting
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Additional Information:

  • Item Code: LRRF1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY AT EXTRA COST
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Lead Smelting Rotary Furnace

Lead Smelting Rotary Furnace
  • Lead Smelting Rotary Furnace
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Approx. Price: Rs 35 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Melting MaterialLEAD

Rotary Furnace machine or equipment for lead smelting recycling plant:

1. Required in lead recycling process for smelting of impure lead.
2. Run in batch timing for lead smelting process.
3. Available in different input capacities as below
a. Rotary furnace of capacity 2 ton per batch for lead smelting
b. Rotary furnace of capacity 3 ton per batch for lead smelting
c. Rotary furnace of capacity 5 ton per batch for lead smelting
d. Rotary furnace of capacity 7.5 ton per batch for lead smelting
e. Rotary furnace of capacity 10 ton per batch for lead smelting
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Additional Information:

  • Item Code: LSRF1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
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Mini Blast Furnace For Lead Smelting Plant

Mini Blast Furnace For Lead Smelting Plant
  • Mini Blast Furnace For Lead Smelting Plant
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Approx. Price: Rs 15 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Melting MaterialLEAD

Blast Furnace for Lead Smelting Plant. These blast furnace are also called coke fired furnaces and are available in forms of:

1. Single Mini Blast furnace for production of Lead ingot upto 50 MT per month.

2. Double Mini Blast furnace for production of Lead Ingots upto 100 MT per month.
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Additional Information:

  • Item Code: MBFLSP1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
Yes! I am interested
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Oil Fired Rotary Furnace

Oil Fired Rotary Furnace
  • Oil Fired Rotary Furnace
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Approx. Price: Rs 35 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Material Loading Capacity1500-3000 kg, 3000-5000 kg, >5000 kg
Melting MaterialLEAD

Rotary Furnace machine or equipment for lead smelting recycling plant:

1. Required in lead recycling process for smelting of impure lead.
2. Run in batch timing for lead smelting process.
3. Available in different input capacities as below
a. Rotary furnace of capacity 2 ton per batch for lead smelting
b. Rotary furnace of capacity 3 ton per batch for lead smelting
c. Rotary furnace of capacity 5 ton per batch for lead smelting
d. Rotary furnace of capacity 7.5 ton per batch for lead smelting
e. Rotary furnace of capacity 10 ton per batch for lead smelting
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Additional Information:

  • Item Code: OFRF1
  • Pay Mode Terms: L/C (Letter of Credit)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
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Rotary Furnace Capacity 10 Ton Input For Lead Smelting Plant

Rotary Furnace Capacity 10 Ton Input For Lead Smelting Plant
  • Rotary Furnace Capacity 10 Ton Input For Lead Smelting Plant
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Approx. Price: Rs 35 Lakh / Piece

Product Details:

Minimum Order Quantity1 Piece
Melting MaterialLEAD

Rotary Furnace for Lead Recycling Plant

1. The Rotary Melting Furnace is a very flexible and universal equipment used for recycling many non ferrous metals.

2. It is the major lead production technology used in India and many other countries for Secondary Lead Production.

3. A lead production system based on this technology has certain distinct characteristics such as:

  • Equipment scalable for installing higher capacities
  • Recovers all lead in one production cycle
  • Plates & powder from scrap battery as well as slag from Mini Blast Furnace can be used as raw material
  • Requires addition of certain consumables
  • Can be fired with various fuels
  • Generates high Pollution both as Flue Gases & Fugitive Emissions

4. It is a Rotary kiln in the form of a metallic cylinder with conical sides on both ends. Mild steel plate is used for construction of this shell and its thickness varies depending upon the capacity of the equipment.

5. This shell is rotated on its own axis at 1-2 rpm. For this purposes tyres (also called riding rings) are fitted on the shell.

6. These are fabricated from MS squares or flats, machined for a smooth finish. These tyres ride on steel rollers which are again machined finely.

7. These rollers are fitted on a robust MS structural frame and driven by a gear & motor arrangement. The shell is lined inside with insulation and fire bricks of suitable Alumina content.

8. Conical ends of the furnace are open on both sides. The furnace is charged with Raw material along with additives from the front end.

9. This side is provided with a movable door on which a burner is mounted. The burner can be a conventional one or a fully automatic one depending upon the fuel used.

10. At the other end, an exhaust block lined with refractory bricks is provided. A tapping hole is provided in the center of the shell from where molten metal & slag are discharged.

11. Flue gases generated are sucked from the exhaust block side of the furnace.

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Additional Information:

  • Item Code: RF10LSP1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA PORT MUMBAI
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
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Rotary Furnace Capacity 3 Ton Input For Lead Smelting Plant

Rotary Furnace Capacity 3 Ton Input For Lead Smelting Plant
  • Rotary Furnace Capacity 3 Ton Input For Lead Smelting Plant
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Approx. Price: Rs 20 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Material Loading Capacity3000-5000 kg
Max Temperature (degree Celsius)500-1000
Melting MaterialLEAD

Rotary Furnace for Lead Recycling Plant

The Rotary Melting Furnace is a very flexible and universal equipment used for recycling many non ferrous metals. It is the major lead production technology used in India and many other countries for Secondary Lead Production. A lead production system based on this technology has certain distinct characteristics such as:

  • Equipment scalable for installing higher capacities
  • Recovers all lead in one production cycle
  • Plates & powder from scrap battery as well as slag from Mini Blast Furnace can be used as raw material
  • Requires addition of certain consumables
  • Can be fired with various fuels
  • Generates high Pollution both as Flue Gases & Fugitive Emissions

It is a Rotary kiln in the form of a metallic cylinder with conical sides on both ends. Mild steel plate is used for construction of this shell and its thickness varies depending upon the capacity of the equipment. This shell is rotated on its own axis at 1-2 rpm. For this purposes tyres (also called riding rings) are fitted on the shell. These are fabricated from MS squares or flats, machined for a smooth finish. These tyres ride on steel rollers which are again machined finely. These rollers are fitted on a robust MS structural frame and driven by a gear & motor arrangement. The shell is lined inside with insulation and fire bricks of suitable Alumina content.

Conical ends of the furnace are open on both sides. The furnace is charged with Raw material along with additives from the front end. This side is provided with a movable door on which a burner is mounted. The burner can be a conventional one or a fully automatic one depending upon the fuel used. At the other end, an exhaust block lined with refractory bricks is provided. A tapping hole is provided in the center of the shell from where molten metal & slag are discharged. Flue gases generated are sucked from the exhaust block side of the furnace.

A typical 3.0 TpB Rotary Furnace has the following standard sizes & specifications :

  • Outside dimensions of the Rotary
  • Shell dia : 2075mm
  • Shell length : 2500mm
  • Total length : 4500mm
  • Charging dia : 450mm
  • Exhaust side dia : 450mm
  • Refractory thickness : 200mm
  • Fuel : Furnace Oil
  • Burner : Model 4 A Make: Wesman with complete assembly
  • FD Fan capacity : 550 cmh at 44mm of WG
  • Gear Box in drive : 8”, 1:40 Ratio
  • Motor in drive : 15.0 HP x 960 RPM
  • Structure used for base : ISMC 250 x 80

Process Details of a typical 3.0 TpB Rotary Furnace

  • Raw material charged : 3000 kgs/ Batch
  • Total additive chemicals charged : 400-500 kgs/ Batch
  • Rotational speed : 1-2 RPM
  • Fuel used : Furnace Oil
  • Calorific value of fuel used : 8600 kCal/ kg.
  • Fuel consumed : 30-40 lt/ hr.
  • Air provided for process : 550 cmh
  • Lead produced : 9000-10000 kg/day (for Raw Material feed of 12-15 TpD;
  • raw material being lead powder and plates)
  • Flue gas generation : 15000 cmh

Advantages

  • Recovers 100% lead in the first operation.
  • Slag produced is lead free.
  • Equipment can be scaled up for higher production capacities.

Disadvantages

  • Many chemicals are required for operation.
  • High power consumption.
  • Difficult to produce low Antimony lead suitable for soft lead purposes.
  • Fugitive Emissions need to be captured in addition to flue gases.
  • Need skilled operators and careful maintenance.

Details of Equipments allow with Functions

Rotary Furnace

Duct & Bends

Gravity Chamber

Involute Cyclone

Bag Filtration System

ID Fan

Stack (Chimney)

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Additional Information:

  • Item Code: RF3TLRP1
  • Port of Dispatch: NHAVA SHEVA PORT MUMBAI
  • Production Capacity: 200 MT OF LEAD INGOTS PER MONTH
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
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Rotary Furnace Capacity 5 Ton Input For Lead Smelting Plant

Rotary Furnace Capacity 5 Ton Input For Lead Smelting Plant
  • Rotary Furnace Capacity 5 Ton Input For Lead Smelting Plant
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Approx. Price: Rs 25 Lakh / Piece

Product Details:

Minimum Order Quantity1 Piece
Melting MaterialLEAD

Rotary Furnace for Lead Recycling Plant

1. The Rotary Melting Furnace is a very flexible and universal equipment used for recycling many non ferrous metals.

2. It is the major lead production technology used in India and many other countries for Secondary Lead Production.

3. A lead production system based on this technology has certain distinct characteristics such as:

  • Equipment scalable for installing higher capacities
  • Recovers all lead in one production cycle
  • Plates & powder from scrap battery as well as slag from Mini Blast Furnace can be used as raw material
  • Requires addition of certain consumables
  • Can be fired with various fuels
  • Generates high Pollution both as Flue Gases & Fugitive Emissions

4. It is a Rotary kiln in the form of a metallic cylinder with conical sides on both ends. Mild steel plate is used for construction of this shell and its thickness varies depending upon the capacity of the equipment.

5. This shell is rotated on its own axis at 1-2 rpm. For this purposes tyres (also called riding rings) are fitted on the shell.

6. These are fabricated from MS squares or flats, machined for a smooth finish. These tyres ride on steel rollers which are again machined finely.

7. These rollers are fitted on a robust MS structural frame and driven by a gear & motor arrangement. The shell is lined inside with insulation and fire bricks of suitable Alumina content.

8. Conical ends of the furnace are open on both sides. The furnace is charged with Raw material along with additives from the front end.

9. This side is provided with a movable door on which a burner is mounted. The burner can be a conventional one or a fully automatic one depending upon the fuel used.

10. At the other end, an exhaust block lined with refractory bricks is provided. A tapping hole is provided in the center of the shell from where molten metal & slag are discharged.

11. Flue gases generated are sucked from the exhaust block side of the furnace.

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Additional Information:

  • Item Code: RF5LSP1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA PORT MUMBAI
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
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Rotary Furnace For Battery Scrap Recycling

Rotary Furnace For Battery Scrap Recycling
  • Rotary Furnace For Battery Scrap Recycling
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Approx. Price: Rs 25 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Melting MaterialLEAD

Rotary Furnace For Battery Scrap Recycling, an Engineering device or equipment applied by various Lead Recycling industries.

1. This is a mechanized furnace which works in a batch process.

2. Lead scrap taken out from waste car batteries or any other source is smelted or recycled to remove impurities from it and get its pure form.

3. Heating is done for 3-4 hours with the help of furnace oil or natural gas fired burner with rotation of 1 to 2 RPM.

4. Lead metal in molten state is collected into jumbo ingots. Slag is removed after processing of 3-4 batches.

5. Processing in rotary furnace is done at high temperature and therefore it is operated continuously for long period of time.
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Additional Information:

  • Item Code: RFBSR1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
Yes! I am interested
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Rotary Furnace For Lead

Rotary Furnace For Lead
  • Rotary Furnace For Lead
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Approx. Price: Rs 20 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Melting MaterialLEAD

Rotary Furnace For Lead Recycling or The Rotary Melting Furnace is a very flexible and universal equipment used for recycling many non ferrous metals.
A. It is the major lead production technology used in India and many other countries for Secondary Lead Production.
B. A lead production system based on this technology has certain distinct characteristics such as:
  1. Equipment scalable for installing higher capacities
  2. Recovers all lead in one production cycle
  3. Plates & powder from scrap battery as well as slag from Mini Blast Furnace can be used as raw material
  4. Requires addition of certain consumables
  5. Can be fired with various fuels
  6. Generates high Pollution both as Flue Gases & Fugitive Emissions
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Additional Information:

  • Item Code: RFL1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
Yes! I am interested
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Rotary Furnace For Lead Melting

Rotary Furnace For Lead Melting
  • Rotary Furnace For Lead Melting
Get Best Quote
Approx. Price: Rs 20 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Material Loading Capacity500-1500 kg, 1500-3000 kg, 3000-5000 kg, >5000 kg
Melting MaterialLEAD

Rotary Furnace machine or equipment for lead smelting recycling plant:

1. Required in lead recycling process for smelting of impure lead.
2. Run in batch timing for lead smelting process.
3. Available in different input capacities as below
a. Rotary furnace of capacity 2 ton per batch for lead smelting
b. Rotary furnace of capacity 3 ton per batch for lead smelting
c. Rotary furnace of capacity 5 ton per batch for lead smelting
d. Rotary furnace of capacity 7.5 ton per batch for lead smelting
e. Rotary furnace of capacity 10 ton per batch for lead smelting
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Additional Information:

  • Item Code: RFLM1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
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Rotary Furnace For Lead Plant

Rotary Furnace For Lead Plant
  • Rotary Furnace For Lead Plant
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Approx. Price: Rs 15 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Material Loading Capacity500-1500 kg, 1500-3000 kg, 3000-5000 kg, >5000 kg
Melting MaterialLEAD

Rotary Furnace machine or equipment for lead smelting recycling plant:

1. Required in lead recycling process for smelting of impure lead.
2. Run in batch timing for lead smelting process.
3. Available in different input capacities as below
a. Rotary furnace of capacity 2 ton per batch for lead smelting
b. Rotary furnace of capacity 3 ton per batch for lead smelting
c. Rotary furnace of capacity 5 ton per batch for lead smelting
d. Rotary furnace of capacity 7.5 ton per batch for lead smelting
e. Rotary furnace of capacity 10 ton per batch for lead smelting
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Additional Information:

  • Item Code: RFLP1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
Yes! I am interested
Watch Video

Rotary Furnace For Lead Smelting

Rotary Furnace For Lead Smelting
  • Rotary Furnace For Lead Smelting
Get Best Quote
Approx. Price: Rs 35 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Material Loading Capacity500-1500 kg, 1500-3000 kg, 3000-5000 kg, >5000 kg
Melting MaterialLEAD

Rotary Furnace machine or equipment for lead smelting recycling plant:

1. Required in lead recycling process for smelting of impure lead.
2. Run in batch timing for lead smelting process.
3. Available in different input capacities as below
a. Rotary furnace of capacity 2 ton per batch for lead smelting
b. Rotary furnace of capacity 3 ton per batch for lead smelting
c. Rotary furnace of capacity 5 ton per batch for lead smelting
d. Rotary furnace of capacity 7.5 ton per batch for lead smelting
e. Rotary furnace of capacity 10 ton per batch for lead smelting
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Additional Information:

  • Item Code: RFLS1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
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Rotary Melting Furnace

Rotary Melting Furnace
  • Rotary Melting Furnace
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Approx. Price: Rs 30 Lakh / Unit
Lead Melting Furnace or Rotary furnace for Lead Smelting Plant, is an Engineering device or equipment applied by various Lead Recycling industries nation and worldwide.

1. This is a mechanized furnace which works in a batch process.

2. Lead scrap taken out from waste car batteries or any other source is smelted or recycled to remove impurities from it and get its pure form.

3. Heating is done for 3-4 hours with the help of furnace oil or natural gas fired burner with rotation of 1 to 2 RPM.

4. Lead metal in molten state is collected into jumbo ingots. Slag is removed after processing of 3-4 batches.

5. Processing in rotary furnace is done at high temperature and therefore it is operated continuously for long period of time.
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Additional Information:

  • Item Code: RMF1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Unit
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
Yes! I am interested
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Rotary Smelting And Melting Furnace

Rotary Smelting And  Melting Furnace
  • Rotary Smelting And  Melting Furnace
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Approx. Price: Rs 15 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Material Loading Capacity1500-3000 kg, 3000-5000 kg, >5000 kg
Melting MaterialLEAD

Rotary Furnace machine or equipment for lead smelting recycling plant:

1. Required in lead recycling process for smelting of impure lead.
2. Run in batch timing for lead smelting process.
3. Available in different input capacities as below
a. Rotary furnace of capacity 2 ton per batch for lead smelting
b. Rotary furnace of capacity 3 ton per batch for lead smelting
c. Rotary furnace of capacity 5 ton per batch for lead smelting
d. Rotary furnace of capacity 7.5 ton per batch for lead smelting
e. Rotary furnace of capacity 10 ton per batch for lead smelting
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Additional Information:

  • Item Code: RFSMF1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
Yes! I am interested
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Universal Tilting Rotary Furnace (UTRF)

Universal Tilting Rotary Furnace (UTRF)
  • Universal Tilting Rotary Furnace (UTRF)
  • Universal Tilting Rotary Furnace (UTRF)
  • Universal Tilting Rotary Furnace (UTRF)
  • Universal Tilting Rotary Furnace (UTRF)
  • Universal Tilting Rotary Furnace (UTRF)
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Product Details:

Minimum Order Quantity1 Unit
Melting MaterialNON FERROUS METALS

UNIVERSAL TILTING ROTARY FURNACE (UTRF) for Lead recycling

the above mentioned photograph under production capacity 10 ton/batch.

Universal Tilting Rotary Furnace is designed like a rotary closed well furnace. It has advantages of rotary furnace, rebvetory furnace and dry hearth furnace in a single equipment.

Main advantage of UTRF is that it can be rotated as well as tilted. Firstly lead scrap is loaded in furnace with smelting flux and furnace locked. The material is heated with the help of oil/gas burner which is mounted on the door, until it reaches melting point. Heating is immensely faster because of horse shoe flame design. Due to the quick heating, consumption of oil and melt loss is very less as compared to the conventional tube furnace.

Merits of Universal Tilting Rotary Furnace:

1. Less amount of flux is required for melting.

2. Efficient working condition.

3. All non-ferrous scrap can be recycled in a single unit.

4. Homogenous charge resulting in high quality of material.

5. Self-cleaning of lining.

6. Recurring cost is approximately 30% less as compared to horizontal rotary furnace.

7. Ensures faster melting rate.

8. Better yield.

Comparison between UTRF and Horizontal fixed axis Rotary Furnace:

The traditional furnace (fixed axis rotary furnace) is primarily a rotating tube with burner on one end and flue at the other. The furnace functions under negative pressure and gets cold air from outside making it virtually impossible to control the atmosphere in the furnace, which is nearly always oxidizing (air rich). It view of it, large amount of flux is required to protect the charge. Consumption of oil is also high because travel length of flue gas is less.

On the other hand, UTRF furnace is designed with a single entrance and exist point. The door carries burner and flue. The furnace operates under positive pressure and during firing of the burner there is complete absence of cold air from outside resulting in reduced amount of flux required during operation. In addition the furnace operates at an angle, the charge is mixed with similar action that of a concrete mixing machine. This improves homogeneity heat transfer resulting in high thermal efficiency.

Salient Features of Universal Tilting Rotary Furnace:

1. Tap to tap cycle time 4- 5 Hrs.

2. Energy consumption 600 Kw/MT

3. Robust steel structure with proven drum

4. Life of refractory lining is long

5. Oversize driving system and bearings.

6. Tilting, door opening and closing is hydraulically operated.

7. Sturdy inte4rlocks for safety of the equipment.

 

8. Less manpower required. Only two persons per shift can operate the furnace.

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Additional Information:

  • Item Code: UTRF1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: Nhava Sheva Port Mumbai
  • Delivery Time: 90 Days
  • Packaging Details: Export Worthy Packing at extra cost
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Wooden Coke Fired Furnace

Wooden Coke Fired Furnace
  • Wooden Coke Fired Furnace
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Approx. Price: Rs 15 Lakh / Unit
Blast Furnace machine or equipment for lead smelting recycling plant:

1. Required in lead recycling process for smelting of impure lead.
2. Run in batch timing for lead smelting process.
3. Wooden Coke fired furnace
4. Available in different input capacities as below
a. Single Mini Blast furnace with 2 ovens (one operational at a time) for lead smelting
b. Double Mini Blast furnace with 2 ovens (both operational at a time) of capacity for lead smelting
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Additional Information:

  • Item Code: WCFF1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Minimum Order Quantity: 1 Unit
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
Yes! I am interested
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Rotary Furnace Capacity 2 Ton Input For Lead Smelting Plant

Rotary Furnace Capacity 2 Ton Input For Lead Smelting Plant
  • Rotary Furnace Capacity 2 Ton Input For Lead Smelting Plant
Get Best Quote
Approx. Price: Rs 15 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Material Loading Capacity1500-3000 kg
Max Temperature (degree Celsius)500-1000
Melting MaterialLEAD

Rotary Furnace for Lead Recycling Plant

1. The Rotary Melting Furnace is a very flexible and universal equipment used for recycling many non ferrous metals.

2. It is the major lead production technology used in India and many other countries for Secondary Lead Production.

3. A lead production system based on this technology has certain distinct characteristics such as:

  • Equipment scalable for installing higher capacities
  • Recovers all lead in one production cycle
  • Plates & powder from scrap battery as well as slag from Mini Blast Furnace can be used as raw material
  • Requires addition of certain consumables
  • Can be fired with various fuels
  • Generates high Pollution both as Flue Gases & Fugitive Emissions

4. It is a Rotary kiln in the form of a metallic cylinder with conical sides on both ends. Mild steel plate is used for construction of this shell and its thickness varies depending upon the capacity of the equipment.

5. This shell is rotated on its own axis at 1-2 rpm. For this purposes tyres (also called riding rings) are fitted on the shell.

6. These are fabricated from MS squares or flats, machined for a smooth finish. These tyres ride on steel rollers which are again machined finely.

7. These rollers are fitted on a robust MS structural frame and driven by a gear & motor arrangement. The shell is lined inside with insulation and fire bricks of suitable Alumina content.

8. Conical ends of the furnace are open on both sides. The furnace is charged with Raw material along with additives from the front end.

9. This side is provided with a movable door on which a burner is mounted. The burner can be a conventional one or a fully automatic one depending upon the fuel used.

10. At the other end, an exhaust block lined with refractory bricks is provided. A tapping hole is provided in the center of the shell from where molten metal & slag are discharged.

11. Flue gases generated are sucked from the exhaust block side of the furnace.

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Callback


Additional Information:

  • Item Code: RF2TLRP1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY
Yes! I am interested

Horizontal Rotary Furnaces for Lead Recycling

Horizontal Rotary Furnaces for Lead Recycling
  • Horizontal Rotary Furnaces for Lead Recycling
Get Best Quote
Approx. Price: Rs 35 Lakh / Unit

Product Details:

Minimum Order Quantity1 Unit
Material Loading Capacity500-1500 kg, 1500-3000 kg, 3000-5000 kg, >5000 kg
Max Temperature (degree Celsius)500-1000
Melting MaterialLEAD

Horizontal Rotary Furnaces Capacity 2 Ton per Batch to 10 Ton per batch

We are a unique entity in the industry, actively committed towards offering an optimum quality range of Rotary Furnaces Capacity 2 Ton per Batch to 10 Ton per batch input. The provided furnaces are designed by our highly experienced professionals using latest techniques and high grade components. These furnaces are checked at various quality parameters by our experts before the final dispatch. The offered furnaces are extensively used for melting aluminum and roasting of yellow oxide and red oxide.

A lead production system based on this technology has certain distinct characteristics such as:

  • Equipment scalable for installing higher capacities
  • Recovers all lead in one production cycle
  • Plates powder from scrap battery as well as slag from Mini Blast Furnace can be used as raw material
  • Requires addition of certain consumables
  • Can be fired with various fuels
  • Generates high Pollution both as Flue Gases Fugitive Emissions
A Commonly accepted capacity of 3 Ton per batch Rotary Furnace has the following standard sizes specifications:

Outside dimensions of the Rotary
Shell diameter2075 mm
Shell length2500 mm
Total length4500 mm
Charging diameter450 mm
Exhaust side diameter450 mm
Refractory thickness200 mm
FuelFurnace Oil
BurnerModel 4 A
FD Fan capacity1250 cmh at 1000 mm of WG
Gear Box in drive8�?, 1:40 Ratio
Motor in drive15.0 HP x 960 RPM
Structure used for baseISMC 250 x 80

Process Details of a typical 3 Ton per batch Rotary Furnace:

Raw Material Charged3000 kgs / Batch
Total additive chemicals charged400-500 kgs / Batch
Rotational speed1-2 RPM
Fuel usedFurnace Oil
Calorific value of fuel used8600 kCal / kg.
Fuel consumed24-36 lt/ hr.
Air provided for process1250 cmh
Lead produced9000-10000 kg/day (for Raw Material feed of 12-15 TpD;

raw material being lead powder and plates)
Flue gas generation15000 cmh

 

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Additional Information:

  • Item Code: HRF1
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
  • Port of Dispatch: NHAVA SHEVA MUMBAI PORT
  • Delivery Time: 90 DAYS
  • Packaging Details: EXPORT WORTHY PACKING AT EXTRA COST
Yes! I am interested
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